Business

The Purpose and Scope of Industrial Automation Systems

An industrial automation system is the use of robotics and computer software by autonomous systems to operate equipment and procedures used in a variety of industries. Industries use automation to boost output, and lower labor costs, employee benefits costs, and other related costs while improving precision and flexibility.

Advantages of Implementing Industrial Automation Systems

Low Operation Cost: Industrial automation systems help in eliminating the expenses a human operator would incur for insurance, paid time off, and vacations. Furthermore, other employee advantages like incentives, pension coverage, etc. are not necessary with industrial automation.

Above all, while having a high upfront cost, it saves workers’ monthly salaries, which results in significant cost savings for the business. Because industrial automation gear does not break down frequently, the maintenance costs are lower. Only computer and maintenance engineers are needed to repair it if it breaks.

Better Productivity: The plant needs to be shut down for maintenance and major holidays even though many businesses recruit hundreds of manufacturing workers for up to three shifts. Industrial automation solutions help the organization achieve its goal by enabling it to operate a manufacturing facility around-the-clock, every day of the week. As a result, the company’s productivity significantly increases.

Enhanced Quality: Automation reduces the error that comes with using a human. Furthermore, since robots do not experience fatigue as humans do, they may produce things of consistent quality at various times.

High Flexibility: A human operator must be trained to add a new task to the assembly line; however, robots can be programmed to perform any task. The production process becomes more adaptable as a result.

High Information Accuracy: You may gather important production data, increase data accuracy, and save data collecting expenses by adding automated data gathering. This equips you with the knowledge you need to decide how to cut waste and enhance your processes.

Types of Industrial Automation Systems

Based on their degree of integration and adaptability in the operations and processes of manufacturing, industrial automation systems are divided into different categories. Various automation system types include:

Fixed Automation

In environments with specialized equipment and high-volume manufacturing, fixed automation systems are used. The machinery has fixed operating settings and is built to work effectively with them. Discrete mass production and continuous flow systems, such as paint shops, distillation procedures, transfer lines, and conveyors, are the principal applications for this kind of automation.

Programmable Automation

Utilizing electronic controls, programmable automation systems enable flexible operation sequences and machine configuration. Reprogramming machine actions and sequences requires non-trivial programming work with programmable automation. The long-term cost of programmable automation systems is typically lower because production methods are not frequently modified.

Flexible Automation

Computer-controlled flexible manufacturing systems make use of flexible automation technologies. To cause automatic lower-level modifications, human operators provide high-level commands in the form of computer codes that identify goods and their positions in the system’s sequence. Every production equipment is given instructions by a computer that is operated by a person.

The instructions cause the relevant tools to be loaded and unloaded before they begin the processes that the computer has directed them to do. The finished products are automatically sent to the following equipment after processing is finished.

Integrated Automation

Total factory automation, or integrated industrial automation, entails coordinating all activities through digital information processing and computer control. It includes such technologies as:

  • Process planning with computers
  • Computer-aided design and production
  • Machines that can be customized
  • Machine tools with computer numerical control
  • Robotic automated material handling systems
  • Systems for automatic archiving and retrieval
  • Control of production and scheduling using computers
  • Automated cranes and conveyors

Industrial Automation Systems – The Right Way of Doing Business

The level of industrial automation needed for any manufacturing facility should be established by the work environment, competitive pressure, production and assembly specifications, work requirements, and labor costs when deciding on the best solution for your company. You can be sure that your industrial software automation investment will be supported by a steady profit growth by taking these elements into account.

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